3D-printed lithium-ion batteries
This LED bangle, including a lithium-ion battery, was made entirely by 3D printing. Credit: American Chemical Society
Most lithium-ion batteries on the market come in cylindrical or rectangular shapes. Therefore, when a manufacturer is designing a product — such as a cell phone — they must dedicate a certain size and shape to the battery, which could waste space and limit design options.
Theoretically, 3D-printing technologies can fabricate an entire device, including the battery and structural and electronic components, in almost any shape.
However, the polymers used for 3D printing, such as poly(lactic acid) (PLA), are not ionic conductors, creating a major hurdle for printing batteries. Christopher Reyes, Benjamin Wiley and colleagues wanted to develop a process to print complete lithium-ion batteries with an inexpensive 3D printer.
The researchers increased the ionic conductivity of PLA by infusing it with an electrolyte solution. In addition, they boosted the battery's electrical conductivity by incorporating graphene or multi-walled carbon nanotubes into the anode or cathode, respectively.
To demonstrate the battery's potential, the team 3D printed an LED bangle bracelet with an integrated lithium-ion battery. The bangle battery could power a green LED for about 60 seconds.
According to the researchers, the capacity of the first-generation 3D-printed battery is about two orders of magnitude lower than that of commercial batteries, which is too low for practical use. However, they say that they have several ideas for increasing the capacity, such as replacing the PLA-based materials with 3D-printable pastes.
###
The authors acknowledge funding from the Research Triangle MRSEC, the U.S. Department of Education and the National Science Foundation.
The abstract that accompanies this study is available here.
The American Chemical Society, the world's largest scientific society, is a not-for-profit organization chartered by the U.S. Congress. ACS is a global leader in providing access to chemistry-related information and research through its multiple databases, peer-reviewed journals and scientific conferences. ACS does not conduct research but publishes and publicizes peer-reviewed scientific studies. Its main offices are in Washington, D.C., and Columbus, Ohio.
To automatically receive news releases from the American Chemical Society, contact newsroom@acs.org.
Media Contact
All latest news from the category: Power and Electrical Engineering
This topic covers issues related to energy generation, conversion, transportation and consumption and how the industry is addressing the challenge of energy efficiency in general.
innovations-report provides in-depth and informative reports and articles on subjects ranging from wind energy, fuel cell technology, solar energy, geothermal energy, petroleum, gas, nuclear engineering, alternative energy and energy efficiency to fusion, hydrogen and superconductor technologies.
Newest articles
Long-sought structure of powerful anticancer natural product
…solved by integrated approach. A collaborative effort by the research groups of Professor Haruhiko Fuwa from Chuo University and Professor Masashi Tsuda from Kochi University has culminated in the structure…
Making a difference: Efficient water harvesting from air possible
Copolymer solution uses water-loving differential to induce desorption at lower temperatures. Harvesting water from the air and decreasing humidity are crucial to realizing a more comfortable life for humanity. Water-adsorption…
In major materials breakthrough
UVA team solves a nearly 200-year-old challenge in polymers. UVA researchers defy materials science rules with molecules that release stored length to decouple stiffness and stretchability. Researchers at the University…