Speedy composite manufacturing

ORNL’s additive manufacturing compression molding, or AMCM, technology can produce composite-based, lightweight finished parts for airplanes, drones or vehicles in minutes and could accelerate decarbonization for the automobile and aerospace industries.
Credit: ORNL, U.S. Dept. of Energy

Licensed AMCM technology prints finished part in minutes, hastens pace for carbon-free mobility.

An Oak Ridge National Laboratory-developed advanced manufacturing technology, AMCM, was recently licensed by Orbital Composites and enables the rapid production of composite-based components, which could accelerate the decarbonization of vehicles, airplanes and drones.

Additive manufacturing compression molding, or AMCM, uses short-fiber-filled polymer and continuous fiber to print directly onto a mold with precise orientation to make parts such as propeller blades or battery boxes.

Compression molding then turns the print into an accurate finished piece. ORNL researchers proved AMCM significantly reduces time and cost by producing 100 parts in five hours, with each piece taking less than three minutes to print.

“By combining the fiber control of additive with the low porosity of compression molding, we can enable the high-volume production of next-generation composites,” ORNL’s Vipin Kumar said. “The mobility and aerospace industries need these lightweight materials to improve the energy efficiency of their applications.”

ORNL collaborated with Orbital to develop AMCM on a robotic system. Additional collaborators included IACMI — The Composites Institute.

UT-Battelle manages ORNL for DOE’s Office of Science, the single largest supporter of basic research in the physical sciences in the United States. DOE’s Office of Science is working to address some of the most pressing challenges of our time. For more information, visit energy.gov/science.

Media Contact

Karen Dunlap
DOE/Oak Ridge National Laboratory
dunlapkk@ornl.gov
Office: 865-696-5910

Media Contact

Karen Dunlap
DOE/Oak Ridge National Laboratory

All latest news from the category: Materials Sciences

Materials management deals with the research, development, manufacturing and processing of raw and industrial materials. Key aspects here are biological and medical issues, which play an increasingly important role in this field.

innovations-report offers in-depth articles related to the development and application of materials and the structure and properties of new materials.

Back to home

Comments (0)

Write a comment

Newest articles

Organic matter on Mars was formed from atmospheric formaldehyde

Although Mars is currently a cold, dry planet, geological evidence suggests that liquid water existed there around 3 to 4 billion years ago. Where there is water, there is usually…

Engineers 3D print sturdy glass bricks for building structures

The interlocking bricks, which can be repurposed many times over, can withstand similar pressures as their concrete counterparts. What if construction materials could be put together and taken apart as…

New organic thermoelectric device

… that can harvest energy at room temperature. Researchers have succeeded in developing a framework for organic thermoelectric power generation from ambient temperature and without a temperature gradient. Researchers have…

Partners & Sponsors